ALPHA Polycrystalline Diamond (PCD) Nozzle

Engineered For The Extremes

ALPHA nozzles feature an encapsulated polycrystalline diamond insert with a smooth nickel-plated copper body. This premium combination provides advantages over standard nozzles in thermal conductivity, hardness, maximum printing temperature, thermal expansion, and friction.

212% Harder Than Tungsten Carbide

For years, tungsten carbide has been regarded as the top choice material for abrasive material printing. Now, PCD is here to take the crown with a hardness of 5000 (Vickers HV), making the Alpha nozzle overqualified for printing the most demanding materials.

97.5% Less Friction Than Nickel

Clogs and inconsistent flow kill uptime. ALPHA combines the ultra-low friction coefficient of PCD (0.01) with an internal mirror-polished finish to help filament feed smoothly through the melt zone—reducing buildup and improving reliability.

30% Higher Heat Transfer Than Copper

Put heat where it matters most—right at the point filament exits the nozzle. With PCD thermal conductivity up to 500 W/m·K, ALPHA provides exceptional heat transfer, improving melt stability, flow consistency, and high-speed performance.

Key Product Specifications

Nozzle Material: Encapsulated PCD tip + Nickel-plated copper body
Filament Compatibility: All standard + highly abrasive filaments
Max Temperature: 500°C+ (ready for high-temp engineering materials)
Supported Form Factors: V6, Prusa, K1C, K2P, Qidi Plus4
Ideal Use Cases: High-speed printing, production workloads, abrasive filament printing

Material Comparison (Performance at a Glance)

Material	Thermal Conductivity (W/m·K)	Hardness (Vickers HV)	Max Print Temp (°C)	CTE (µm/m·°C)	Friction
Brass	109	150	300	18	0.5
Copper	385	37	500	16.7	1.3
Hardened Steel	22	1000	450	8	0.4
Tungsten Carbide	100	1600	550	4.5	0.5
Ruby	35	2000	550	5.3	0.2
Silicon Carbide	170	2800	550	4	0.2
Polycrystalline Diamond (PCD)	500	5000	500+	2.5	0.01

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